invisible.ai: Revolutionizing Manufacturing with Real-Time AI Vision Intelligence

invisible.ai is a secure, on-premise AI vision execution system designed for enterprise-scale manufacturing environments, transforming operations through real-time human motion and object analysis. Powered by NVIDIA AI chipsets and synchronized 3D depth cameras, it delivers edge-based video processing with up to 3 months of storage per device, eliminating cloud dependency and ensuring data privacy. The platform creates a 3D digital twin of the factory floor, enabling full visibility into production, safety, ergonomics, and quality. With features like AI Coach for smart recommendations, automated alerts, and precise root-cause analysis using searchable video evidence, invisible.ai supports rapid deployment, seamless scalability, and continuous improvement across automotive, aerospace, and appliance industries. It integrates effortlessly with PLC, MES, and other industrial systems, and requires only 1–5 examples to learn new processes. Expert-led on-site deployment and optimization ensure smooth implementation and maximum ROI, with customers reporting savings of $1,000 per minute of downtime prevented and $200,000 annually per workstation removed.

Key Features:

• Real-Time Human Motion Tracking: Monitors 17 body joints in 3D for precise ergonomics and safety analysis.
• Edge AI Processing: On-site data handling via NVIDIA-powered AI chipsets and up to 4TB SSD storage, ensuring no cloud reliance.
• 3D Digital Twin Creation: Builds a comprehensive digital replica of the plant floor for holistic operational oversight.
• AI Coach: Delivers intelligent insights and prioritized recommendations for productivity, quality, and safety improvements.
• Ergonomics Monitoring: Detects high-risk movements and alerts safety teams to prevent injuries.
• Forklift & Crosswalk Safety: Tracks vehicle and personnel movement to prevent accidents.
• Root-Cause Analysis: Enables instant retrieval of video evidence for incident investigation and process optimization.
• Production Optimization: Identifies outlier cycles, bottlenecks, and missed steps for line balancing and Kaizen projects.
• Quality Assurance & Traceability: Tracks every production cycle, supports micro-stop detection, and allows lifecycle views by part ID or serial number.
• Customizable Alerts: Real-time, rule-based notifications tailored to specific safety, quality, or performance thresholds.
• Seamless System Integration: Works with MES, PLC, torque guns, andons, wearables, Kepware, and other industrial platforms.
• Remote Auditing & Live Monitoring: Allows real-time access to video streams and audits from any workstation via tablets or desktops.
• Automated Standard Work Audits: Replaces paper-based methods with AI-driven, consistent, and scalable process validation.
• Global Trackers for Moving Lines: Supports dynamic, moving assembly lines with synchronized tracking across multiple devices.
• Automatic Calibration: Enables quick, accurate setup of multiple edge devices with minimal configuration.
• Support for High-Mix Production: Adapts efficiently to diverse product lines and frequent changeovers.
• Multilingual Interface: Available in English, Spanish, and German for global teams.
• On-Site Deployment & Training: Expert Vision System Engineers guide setup, optimization, and team integration.
• Always-On Visibility: Full operational transparency with persistent video storage and retrieval.

Pricing: invisible.ai offers a trial for interested enterprises, with pricing structured as a subscription model for deployment and ongoing support. The solution is tailored to large-scale industrial needs, with costs based on scale and integration requirements.

Conclusion: invisible.ai stands as a transformative force in industrial manufacturing, delivering unmatched real-time insights through secure, on-premise AI vision technology. With proven results in safety, efficiency, and quality, it empowers manufacturers to close blind spots, drive continuous improvement, and achieve substantial ROI—making it an essential tool for forward-thinking industrial enterprises.